Bosch 25/32kW Manuel d'instructions

GREENSTAR HEATSLAVE EXTERNAL12/18, 18/25, 25/32kWFLOOR STANDING EXTERNAL OIL FIRED CONDENSING COMBINATIONBOILER USING BALANCED FLUE SYSTEMFOR OPEN VEN

OIL SUPPLYThis appliance is suitable for kerosene (28second oil) only, no other fuel must be used.OIL SUPPLY:• Plastic or steel tanks should be instal

TYPICAL OPEN VENT SYSTEMDR RR RCTLTLTLLLES1000mm min.FGDTYPICAL SEALED SYSTEMDR RR RBPDCTLTLTLLLAUHGINSTALLATIONCOMMISSIONINGA - Appliance expansion v

WATER SYSTEMS & PIPEWORKFILLING PRIMARY SEALED SYSTEMS:• Filling the system must comply with one of the methods shown opposite.• The filling point

KJbECInvert450 min.AcDAC75mmmin.aABCD400mmmin.500mm min.dFIHGAC25mmmin.200mm min.(Unsuitable for clay soil types) CONDENSATE &PRESSURE RELIEF PIPE

BOILER LOCATION & CLEARANCESINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR HEATSLAVE EXTERNAL 12/18-18/25-25/328 716 113 389b (

CABINET MOUNTED LOW LEVELFLUE TERMINAL POSITIONSINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR HEATSLAVE EXTERNAL 12/18-18/25-25/32

HIGH LEVEL FLUE TERMINAL POSITIONSINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR HEATSLAVE 12/18-18/25-25/328 716 106 252d (08/07)1

BALANCED EXTERNAL OILFITFLUE OPTIONSINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR HEATSLAVE EXTERNAL 12/18-18/25-25/328 716 113 38

BALANCED FLUE OPTIONSINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR HEATSLAVE EXTERNAL 12/18-18/25-25/328 716 113 389b (09/07) 17PR

Unpacking:It is advised that two or more persons are involvedin the transfer of the packaged boiler from the vanto the point of delivery.1  Once the

INSTALLATION &SERVICING INSTRUCTIONSINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR HEATSLAVE EXTERNAL 12/18-18/25-25/328 716 11

All dimensions in mm256 6505880225881105171374161 650787670518105 9455269658669705715 65079467051815812489.555658679698718528230INSTALLATIONCOMMISSIO

BOILER INSTALLATIONNote: The cabinet is not load bearing itonly provides weather protection for theboiler inside.1Mark position of the 100mm services

INSTALLATION NOTES: Ensure all the seals are in good condition and seated properly. To ease assembly of flue components, grease seals lightly with t

COMBUSTION CHAMBERINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR HEATSLAVE EXTERNAL 12/18-18/25-25/328 716 113 389b (09/07) 22INSTA

PIPEWORK CONNECTIONSINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR HEATSLAVE EXTERNAL 12/18-18/25-25/328 716 113 389b (09/07) 23INS

PIPEWORK CONNECTIONSINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR HEATSLAVE EXTERNAL 12/18-18/25-25/328 716 113 389b (09/07) 24INS

OIL BURNER & PUMPINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR HEATSLAVE EXTERNAL 12/18-18/25-25/328 716 113 389b (09/07) 25IN

REFITTING COMPONENTSINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR HEATSLAVE EXTERNAL 12/18-18/25-25/328 716 113 389b (09/07) 26IN

ELECTRICSINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR HEATSLAVE EXTERNAL 12/18-18/25-25/328 716 113 389b (09/07) 27INSTALLATIONFR

ELECTRICSINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR HEATSLAVE EXTERNAL 12/18-18/25-25/328 716 113 389b (09/07) 28INSTALLATIONX4

SAFETY & REGULATIONSIMPORTANT INFORMATION AND SYMBOLS 1SAFETY PRECAUTIONS AND INSTALLATION REGULATIONS 3APPLIANCE INFORMATIONGENERAL INFORMATION

PRE-COMMISSIONINGCHECKS - APPLIANCEINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR HEATSLAVE EXTERNAL 12/18-18/25-25/328 716 113 389

FILLING THE SYSTEMINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR HEATSLAVE EXTERNAL 12/18-18/25-25/328 716 113 389b (09/07) 30COMMI

STARTING THE APPLIANCEINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR HEATSLAVE EXTERNAL 12/18-18/25-25/328 716 113 389b (09/07) 31C

STARTING THE APPLIANCEINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR HEATSLAVE EXTERNAL 12/18-18/25-25/328 716 113 389b (09/07) 32C

STARTING THE APPLIANCEINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR HEATSLAVE EXTERNAL 12/18-18/25-25/328 716 113 389b (09/07) 33C

STARTING THE APPLIANCEINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR HEATSLAVE EXTERNAL 12/18-18/25-25/328 716 113 389b (09/07) 34C

WATER TREATMENTINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR HEATSLAVE EXTERNAL 12/18-18/25-25/328 716 113 389b (09/07) 35COMMISSI

31FINISHING COMMISSIONING -APPLIANCEINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR HEATSLAVE EXTERNAL 12/18-18/25-25/328 716 113 3

INSPECTION AND SERVICEINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR HEATSLAVE EXTERNAL 12/18-18/25-25/328 716 113 389b (09/07) 37I

INSPECTION AND SERVICEINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR HEATSLAVE EXTERNAL 12/18-18/25-25/328 716 113 389b (09/07) 38S

SAFETY PRECAUTIONS& INSTALLATION REGULATIONSINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR HEATSLAVE EXTERNAL 12/18-18/25-25/32

INSPECTION AND SERVICEINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR HEATSLAVE EXTERNAL 12/18-18/25-25/328 716 113 389b (09/07) 39S

INSPECTION AND SERVICEINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR HEATSLAVE EXTERNAL 12/18-18/25-25/328 716 113 389b (09/07) 40S

SHORT PARTS LIST 12/181 Burner - Sterling 40Part Number: 8 716 112 507 02 Combustion head - burnerPart Number: 8 716 112 604 03 Control box Satronic D

SHORT PARTS LIST 18/25INSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR HEATSLAVE EXTERNAL 12/18-18/25-25/328 716 113 389b (09/07) 42S

SHORT PARTS LIST 25/32INSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR HEATSLAVE EXTERNAL 12/18-18/25-25/328 716 113 389b (09/07) 43S

PROBLEM CAUSE REMEDYLOCKOUT:Pulsation on start Combustion settings incorrect Set up as in installation instructionsFaulty nozzle Replace nozzleIntermi

FAULT FINDINGPROBLEM CAUSE REMEDYFAULTY BOILEROPERATION:Noisy operation Pump noise from air in pump orworn pumpBleed air from pump or replace pumpWorn

Boiler notoperatingwith aheating /hot waterdemandBurnermotor runs?Burnerlights immediatelymotor runs?230V atsolenoid coilin purge?Replacecontrol boxRe

Boiler notoperatingwith aheating /hot waterdemandBurnermotor runs?Lockoutwithin 1second?Replacecontrol boxReplacemotor/pumpCheck boilercontrols &s

ELECTRICAL SCHEMATICLNNC1BOILER MODEINDICATORX9 (PIN 2)NX1 (PIN 1)FROST THERMOSTATSPROGRAMMERFUSE F13.15AFASTCERAMICX2(FS)X2 (FR)X2 (FR)X4 (PIN 3)X4 (

GENERAL INFORMATIONINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR HEATSLAVE EXTERNAL 12/18-18/25-25/328 716 113 389b (09/07) 4APPLI

SERVICE INTERVAL RECORD It is recommended that the heating system is serviced regularly andthat you complete the appropriate Service Interval Record O

SERVICE 1DATEENGINEER NAMECOMPANY NAMETEL No.OFTEC REG No.PUMP PRESSURE: psi CO2%:NOZZLE CHANGED? YES NOF.G.T. °C

CONTACT INFORMATIONWORCESTER, BOSCH GROUP:TECHNICAL: 08705 266241SERVICE: 08457 256206SPARES: 01905 752571LITERATURE: 01905 752556TRAINING: 01905 7525

TECHNICAL DATAINSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR HEATSLAVE EXTERNAL 12/18-18/25-25/328 716 113 389b (09/07) 5TECHNICAL

LAYOUT & COMPONENTSThe diagram opposite excludes the top, frontand RH side casing panels.1. CONTROL BOX ASSEMBLY2. DIVERTER VALVE3. PRESSURE

CLEANING PRIMARY SYSTEMSBEFORE CLEANING THE SYSTEM:ENSURE THE SYSTEM AND PIPEWORK ISIN GOOD WORKING ORDER.FLUSH THE EXISTING SYSTEM WITH APOWER FLUSHI

MAINS SUPPLIESELECTRIC SUPPLY:• Supply: 230V - 50Hz.• Cable: PVC insulated 0.75mm2(24 x0.2mm) temperature rated to 90°C.• Protection IP45.• Extern