Bosch SM024 Spécifications Page 12

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12 | Refrigerant Lines SM AH Series Heat Pump
SM AH Series Heat Pump873392084 (2013/11) Subject to change without prior notice
Oil is continually being circulated with the
refrigerant so, oil return to the compressor is
always a consideration in line sizing. Suction
lines on split system heat pumps are also hot
gas lines in the heating mode, but are treated
as suction lines for sizing purposes. If the
recommended suction lines sizes are used,
there should be no problem with oil return.
Vertical lines should be kept to a minimum.
Vertical liquid lines will have a vertical liquid lift
in either heating or cooling, and the weight of
the liquid head is added to the friction loss to
arrive at the total line pressure drop.
Wherever possible, the air handler should be
installed at a higher elevation than the
condensing section to aid with oil return to the
compressor.
Linear vs Equivalent Line Length
Linear Line Length - is the actual measured length
of the line including bends. This issued to calculate
the additional refrigerant charge thatm ust be
added to the system. (See Figure #15 and
examples)
Equivalent Line Length - is the combination of the
actual length of all the straight runs and the
equivalent length of all bends valves and fittings in
a particular line.
The equivalent length of a bend,
valve or fitting is equal to the length of a straight
tube of the same diameter having the same
pressure drop as the particular valve or fitting. The
ASHRAE Fundamentals Handbook provides tables
for determining the equivalent length of various
bends, valves and fittings. Liquid and suction line
sizes as shown in Figure #14 are based on
Equivalent Line Length.
Connecting Refrigerant Lines
Use only ACR grade copper tubing and keep
ends sealed until joints are made.
For best performance, select routing of
refrigerant lines for minimum distance and
fewest number of bends.
Size lines in accordance with Figure #15.
Cut crimped ends off the air handler suction
and liquid lines. Connect and braze lines to the
air handler.
Connect and braze lines to service valves on
the condensing section.
Figure # 14
Pressurize the refrigerant line set and air handler
to 150lbs with dry nitrogen through the Schraeder
ports provided on the self service valves. Check
line set and unit connections for leaks.
Once system integrity is verified, evacuate line set
and air handler with a good vacuum pump to 500
microns and hold for half hour.
The air handler is factory supplied with a holding
charge of dry nitrogen.
WARNING: Always wrap the body of the
service valve with a wet towel or apply some
other form of heatsink prior to brazing and
direct flame away from the valve body.
Failure to do so will result in damage to the
valve. Valve bpdy temperature must remain
below 250°F to protect the internal rubber “O”
rings and seals.
Figure 13: Valve Sizing Chart
Unit Size
Line
Type
Valve
Conn.
Size
Allen
Wrench
size
SM024/036 Suction 3/4 5/16
SM048/060/070 Suction 7/8 5/16
All Valves Liquid 3/8 3/16
Pump down must never be used with heat
pumps.
Valve
top
Schraeder
Port
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