1st Edition/Revision 6 (2/2/04)WFMC Washer Training ProgramWFMC Washer Training Program1WFMC WASHER TRAINING MANUAL
1st Edition/Revision 6 (2/2/04)10HINT: Be sure to remove the transport (shipping) bolts & keep them near the washer (for future shipment).Installa
1st Edition/Revision 6 (2/2/04)WFMC3200UCWFMC6400UCOperation Operation ----Fascia PanelsFascia Panels11
1st Edition/Revision 6 (2/2/04)Both have Regular/ Cotton, Permanent Press, Delicates, Hand Wash, Temperature Boost, Rinse Plus & Bleach settings.
1st Edition/Revision 6 (2/2/04)Operation Operation ----Sensors (1)Sensors (1)131A. Load Sensor (WFMC3200UC)At a predefined points during the initial f
1st Edition/Revision 6 (2/2/04)Mechanical Pressure Switch - (WFMC3200UC & WFMC6400 UC) measures the water level after the first fill. If the wate
1st Edition/Revision 6 (2/2/04)15Operation Operation ----Sensors (3)Sensors (3)1A/1B. Flow Meter Exact monitoring of water inflow. Ensures exact co
1st Edition/Revision 6 (2/2/04)Operation Operation ----Sensors (4)Sensors (4)162. Digital Temperature SensorBoth models are equipped with an Electric
1st Edition/Revision 6 (2/2/04)NOTE: Suds build-up usually occur only when way too much detergent is used with lightly soiled loads.3A/3B. Suds &
1st Edition/Revision 6 (2/2/04)4. Unbalanced Load Sensor• Accurate measuring of unbalance by deviation of spin speed and slow down time of drum• Infi
1st Edition/Revision 6 (2/2/04)4. Unbalanced Load SensorSpin speed [rpm]020040060080010001200max. 15 trialsIIIIVIIIload distribution unbalance Spin s
1st Edition/Revision 6 (2/2/04)WFMC Washer Training ProgramWFMC Washer Training Program••Features and BenefitsFeatures and Benefits••Product Descripti
1st Edition/Revision 6 (2/2/04)Operation Operation ----Cleaning Drain Pump TrapCleaning Drain Pump Trap20Unlike WFK, WFL & WFR washers, drain pump
1st Edition/Revision 6 (2/2/04)Unlike WFK, WFL & WFR washers, WFMC washers have tilted tubs and flow through tub paddles to help prevent water col
1st Edition/Revision 6 (2/2/04)Disassembly Disassembly ––Fascia (Control) Panel (1)Fascia (Control) Panel (1)22T-20 screwsTo remove fascia panel to ac
1st Edition/Revision 6 (2/2/04)Disassembly Disassembly ––Fascia (Control) Panel (2)Fascia (Control) Panel (2)23Control modules can be readily removed
1st Edition/Revision 6 (2/2/04)24Disassembly Disassembly ––Top & Rear Panels (1)Top & Rear Panels (1)Removing top panelRemoving top panel scre
1st Edition/Revision 6 (2/2/04)Disassembly Disassembly ––Drum/Front Panel (1)Drum/Front Panel (1)25Remove hinge cover screws Remove hinge screws Remov
1st Edition/Revision 6 (2/2/04)T-20 screwsDisassembly Disassembly ––Drum/Front Panel (2)Drum/Front Panel (2)26Front panel tabT-20 screwsRemove top fro
1st Edition/Revision 6 (2/2/04)Disassembly Disassembly ––Drum/Front Panel (3)Drum/Front Panel (3)27Remove door latch Door latch manual release Top co
1st Edition/Revision 6 (2/2/04)13mm screwsDisassembly Disassembly ––Drum/Front Panel (4)Drum/Front Panel (4)2813mm screwsRemove front counterweight sc
1st Edition/Revision 6 (2/2/04)Disassembly Disassembly ––Drum/Front Panel (5)Drum/Front Panel (5)29Disconnect dispenser hoses Disconnect water inlet v
1st Edition/Revision 6 (2/2/04)Features and BenefitsFeatures and Benefits••True American sized drum & tubTrue American sized drum & tub••Full
1st Edition/Revision 6 (2/2/04)Disconnect sump hose clampDisassembly Disassembly ––Drum/Front Panel (6)Drum/Front Panel (6)30Disconnect sump hoseDisco
1st Edition/Revision 6 (2/2/04)Disassembly Disassembly ––Drum/Front Panel (7)Drum/Front Panel (7)31Disconnect hosesNOTE: Old style dampers shown (not
1st Edition/Revision 6 (2/2/04)Remove tub rear springDisassembly Disassembly ––Drum/Front Panel (8)Drum/Front Panel (8)32Remove pulley wheel13mm boltR
1st Edition/Revision 6 (2/2/04)Disconnect locking heater wiresDisassembly Disassembly ––Drum/Front Panel (9)Drum/Front Panel (9)33Remove heaterDisconn
1st Edition/Revision 6 (2/2/04)Outer drum (tub)The tub consists of two durable Polinox plastic shells which are screwed to each other.To remove outer
1st Edition/Revision 6 (2/2/04)Lift drum out of tubShowing drum and tub partsBearing and drum shaftDisassembly Disassembly ----Drum, Outer Drum (Tub)
1st Edition/Revision 6 (2/2/04)To remove drum drive motors:• Remove rear panel• Remove rear tub spring• Remove drum belt• Disconnect wire harnesses• R
1st Edition/Revision 6 (2/2/04)To remove drain pumps:• Remove front panel• Loosen and remove hoses• Disconnect wire harness• Carefully slide pump towa
1st Edition/Revision 6 (2/2/04)Disassembly Disassembly ––Water Valves & RFI FilterWater Valves & RFI Filter38…and that’s all there is to takin
1st Edition/Revision 6 (2/2/04)39Power inputDEFINITIONS:•“Mains” = “power”• “Earth” = “ground”10ºC (50ºF): 36 – 44kW20ºC (68ºF): 22.8 – 27.4kW30ºC (86
1st Edition/Revision 6 (2/2/04)Extra Features and BenefitsExtra Features and Benefits----WFMC6400WFMC6400••Continuous cycle notification Continuous cy
1st Edition/Revision 6 (2/2/04)40WFMC6400 Wiring DiagramWFMC6400 Wiring DiagramDEFINITIONS:•“Mains” = “power”• “Earth” = “ground”10ºC (50ºF): 36 – 44k
1st Edition/Revision 6 (2/2/04)41WFMC Service Tips WFMC Service Tips ----RatingsRatings• Rated 120VAC, 15A, 60 Hz, 1350W (uses 11A max.).• Heater rate
1st Edition/Revision 6 (2/2/04)42WFMC Service Tips WFMC Service Tips ––Infrequently Asked Questions (1)Infrequently Asked Questions (1)• Length of pow
1st Edition/Revision 6 (2/2/04)43WFMC Service Tips WFMC Service Tips ––Infrequently Asked Questions (2)Infrequently Asked Questions (2)• Wash temperat
1st Edition/Revision 6 (2/2/04)Unlike previous washers, drum drive motors are controlled by separate motor controls mounted on the base near the motor
1st Edition/Revision 6 (2/2/04)Drain pumps reliably pump water out from washer tubs through the drain reservoir and drain hose. Unlike earlier washer
1st Edition/Revision 6 (2/2/04)HINT: NTC connector is latched – carefully pry latch with small blade screwdriver to remove it.HINT: Heater can be re
1st Edition/Revision 6 (2/2/04)HINT: Can remove fascia panel & front shield to access door lock.Door lockDoor lock manual releaseDoor lock termin
1st Edition/Revision 6 (2/2/04)WFMC Service TipsWFMC Service Tips––Resetting Door Locks (1)Resetting Door Locks (1)48Remove front seal spring Move doo
1st Edition/Revision 6 (2/2/04)WFMC Service TipsWFMC Service Tips––Resetting Door Locks (2)Resetting Door Locks (2)49There are three ways to reset doo
1st Edition/Revision 6 (2/2/04)Energy Star ratedElectronic controlsAdjustable spin speedsSafety door lockAccessible drain trap (for servicers only)••E
1st Edition/Revision 6 (2/2/04)WFMC Service TipsWFMC Service Tips––Replacing Door LocksReplacing Door Locks50If door locks don’t hold properly, replac
1st Edition/Revision 6 (2/2/04)Flow sensorThe flow sensor measures the volume of (cold) water flowing into the detergent dispenser. It consists of an
1st Edition/Revision 6 (2/2/04)WFMC6400 Service TipsWFMC6400 Service Tips----Mechanical & Mechanical & Analog Pressure SwitchesAnalog Pressure
1st Edition/Revision 6 (2/2/04)POLINOX TUBPOLINOX TUBLifecycle Test 4000 washes = 10 yearsHighest spin 300 consecutive times (wash-spin, wash-spin, e
1st Edition/Revision 6 (2/2/04)WFMC3200 Service TipsWFMC3200 Service Tips––Control Module Control Module Wire & Terminal ColorsWire & Terminal
1st Edition/Revision 6 (2/2/04)55120V input2-PK5-BK2-BL4-WH7-BLWHGYYEGNWHPKBLHINT: This will help with reconnecting wires.WHTo water valvesTo heaterT
1st Edition/Revision 6 (2/2/04)WFMC Service TipsWFMC Service Tips----Test Program (1A): Starting Test Program (1A): Starting WFMC3200 Test ProgramWF
1st Edition/Revision 6 (2/2/04)WFMC Service TipsWFMC Service Tips----Test Program (1B): Starting Test Program (1B): Starting WFMC6400 Test ProgramWF
1st Edition/Revision 6 (2/2/04)WFMC Service TipsWFMC Service Tips----Test Program (1C): Choosing TestsTest Program (1C): Choosing Tests58Understandi
1st Edition/Revision 6 (2/2/04)WFMC Service TipsWFMC Service Tips----Test Program (1D): Displaying Test Program (1D): Displaying Selected TestsSelecte
1st Edition/Revision 6 (2/2/04)Bosch Washers Limited Lifetime WarrantyStatement of Limited WarrantyThe warranties provided by BSH Home Appliances (&qu
1st Edition/Revision 6 (2/2/04)Numeral Displayed letter Component/Function1DDoor2MMotor3PPump4HHeater5VValve6 1 Cold water valve (1) - part of dual va
1st Edition/Revision 6 (2/2/04)WFMC Service TipsWFMC Service Tips----Test Program (2A): Fault Code DisplaysTest Program (2A): Fault Code Displays61Vie
1st Edition/Revision 6 (2/2/04)WFMC Service TipsWFMC Service Tips----Test Program (2B): Module Fault Test Program (2B): Module Fault Codes (Test 1)Cod
1st Edition/Revision 6 (2/2/04)WFMC Service TipsWFMC Service Tips----Test Program (2C): Motor Control Test Program (2C): Motor Control Fault Codes (Te
1st Edition/Revision 6 (2/2/04)WFMC Service TipsWFMC Service Tips----Test Program (3): Tests 2 & 3Test Program (3): Tests 2 & 364Operation WFM
1st Edition/Revision 6 (2/2/04)WFMC Service TipsWFMC Service Tips----Test Program (4): Tests 4 & 5Test Program (4): Tests 4 & 565Test P5:VARIA
1st Edition/Revision 6 (2/2/04)WFMC Service TipsWFMC Service Tips----Test Program (5): Tests 6 & 7Test Program (5): Tests 6 & 766Operation WFM
1st Edition/Revision 6 (2/2/04)WFMC Service TipsWFMC Service Tips----Test Program (6): Tests 8 & 9Test Program (6): Tests 8 & 967Operation WFM
1st Edition/Revision 6 (2/2/04)WFMC Service TipsWFMC Service Tips----Test Program (7): Tests 11 Test Program (7): Tests 11 --131368Test P12: UPDATE /
1st Edition/Revision 6 (2/2/04)Operation WFMC6400 Display NotesFilling (to door locked level) and drainingCan save time by filling & then running
1st Edition/Revision 6 (2/2/04)Serial # labelWarranty Warranty ----Serial # LabelSerial # LabelThe serial # label, located on the front of the washer
1st Edition/Revision 6 (2/2/04)Symptom Problem Solution Washer won’t start. Electricity is disconnected or has been turned off. Cycle selecto
1st Edition/Revision 6 (2/2/04)Symptom Problem Solution Drum won’t rotate. Drum rear bearing has failed. Motor control has failed. Drum drive
1st Edition/Revision 6 (2/2/04)Symptom Problem Solution Washer overheats. Control module has failed. NTC failed. Check voltage to heater. If
1st Edition/Revision 6 (2/2/04)73WFMC Service TipsWFMC Service Tips----Troubleshooting of Minor Troubleshooting of Minor Faults 1 Faults 1 (Customer S
1st Edition/Revision 6 (2/2/04)74WFMC Service TipsWFMC Service Tips----Troubleshooting of Minor Troubleshooting of Minor Faults 2 Faults 2 (Customer S
1st Edition/Revision 6 (2/2/04)75WFMC Service TipsWFMC Service Tips----Customer Cleaning and Customer Cleaning and MaintenanceMaintenance
1st Edition/Revision 6 (2/2/04)Installation Installation ----Reprint of Installation Instructions (1)Reprint of Installation Instructions (1)8NOTE: Be
1st Edition/Revision 6 (2/2/04)9Installation Installation ----Reprint of Installation Instructions (2)Reprint of Installation Instructions (2)HINT: To
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